The injection molding industry is one of the more complex segments of manufacturing. There are many kinds of injection molding machines, a large number of molds, and the production characteristics of multiple varieties, small batches and frequent single mold insertion and mold change. Under the traditional manual management mode, there are common pain points such as chaotic production scheduling, difficult process standardization, out-of-control mold loss, low equipment movement rate, and difficult quality traceability, which have long restricted the release of factory capacity and profit improvement. In this context, the injection molding MES system adapted to the characteristics of the industry has become the core digital tool for injection molding enterprises to achieve fine management and efficient production.

Digital control of the whole life cycle of the mold directly hits the pain points of high-frequency shutdown in the injection molding workshop. Ruihui Injection MES establishes an independent digital file for each set of molds, completely recording mold cavity specifications, cumulative injection times, maintenance records and maintenance resumes. The system automatically pushes maintenance reminders according to mold loss data, and issues scrap warnings near service life. Digital management greatly reduces sudden mold damage and downtime, mold failure accidents can be reduced by more than 60%, effectively extend the service life of the mold, reduce the loss of production capacity caused by asset loss.

Intelligent scheduling and standard chemical art library to optimize production scheduling and mold change efficiency. The system automatically generates the optimal production plan in combination with the order delivery date, machine load and mold matching degree, giving priority to reducing repeated mold change and shortening the time-consuming of mold change and machine adjustment. At the same time, a standard process parameter library for product binding is established, and the standard parameters are retrieved with one key during production change, so as to get rid of the limitation of production relying on the personal experience of the old master, stabilize batch quality and speed up the response speed of order delivery.

judging from the landing results, the overall equipment efficiency (OEE) of enterprises deploying Zhejiang Ruihui intelligent injection MES has increased by 15%-20% on average, and the product defect rate has decreased by 25%-35%, comprehensive production and management costs are significantly reduced. As a service provider of deep-cultivated injection molding digitization, Zhejiang Ruihui Intelligent Technology relies on its self-developed integrated manufacturing and operation platform to provide a lightweight and customizable one-stop solution for injection molding MES, supporting local implementation teams to train on the ground throughout the process, helping various injection molding factories to complete digital transformation and continuously upgrade production efficiency with data-driven.