Solution

Digitization Of Electronic And Electrical Appliances

Ruihui Intelligent has launched a hard and soft digital factory solution for electronic and electrical appliances, which is specially built for the whole process electronic manufacturing workshop of patch, plug-in, assembly, testing and packaging. It accurately solves the core pain points of fast product iteration, large order fluctuation, small and easy mixing of components, high anti-static requirements, difficult improvement of yield, difficult compliance of traceability and low logistics efficiency.

Industry Pain Points

Rapid product iteration, volatile orders, and a wide variety of SKUs

Difficulty in controlling the yield rate of core processes

Slow supply chain response and low efficiency of in-plant logistics

Inadequate quality traceability, failing to meet international compliance requirements

Solutions

MOM platform integration to unify systems and streamline end-to-end data flow

AI-driven parameter optimization to enhance production yield

AI vision inspection, replacing manual re-inspection

Quick traceability combined with intelligent scheduling to adapt to order fluctuations

Enhancing the Core Value Proposition of a Digital Factory

Improvement of Key Business Indicators After Project Implementation

Reduced Inspection False Positive Rate

Reduced Defect Rate in Injection Molding

Improved Scheduling Efficiency

Enhanced Logistics Efficiency

Increased On-Time Order Delivery Rate

Reduced Operational Costs

Improved Inventory Turnover

80%

40%-60%

35%-50%

55%

25%

22%

45%

20%

40%

60%

80%

100%

Three core quantitative values can be achieved after the implementation of the scheme:
Yield: the defective rate of injection molding decreased by 40%-60%, the misjudgment rate of quality inspection decreased by 80%, and the first pass rate of the overall product increased significantly.
Reduction cycle: scheduling efficiency increased by 35%-50%, multi-SKU line change time shortened by more than 30%, in-plant logistics transfer efficiency increased by 55%, and order delivery punctuality increased by 25%.
Cost reduction: reduce the number of quality inspection, logistics and production support personnel by 8-18/year, increase inventory turnover by 30%-45%, greatly reduce rework and repair costs, and reduce overall operating costs by more than 22%.
This solution can achieve three core quantitative values after landing:
Yield: the defective welding rate of the patch decreased by 40%-60%, the misjudgment rate of quality inspection decreased by 80%, the electrostatic damage rate decreased to less than 0.1, and the first pass rate of the overall product increased significantly.
Shrink cycle: 35%-50% increase in scheduling efficiency, the line change time is shortened by more than 30%, the logistics transfer efficiency is improved by 55%, and the order delivery punctuality rate is improved by 25%.
Cost reduction: reduce quality inspection, logistics and production support personnel by 8-18 people/year, and increase inventory turnover by 30%-45%, the cost of rework and repair was significantly reduced, and the overall operating cost decreased by more than 22%.

The scheme is fully developed and has 4 invention patents and 34 software copyrights. The core technology has been recognized as the domestic leader by the Chinese Academy of Sciences. It has successfully landed in a number of domestic electronic and electrical head projects, which can help enterprises to increase production scheduling efficiency by 35%-50% and reduce operating costs by more than 22%. It is a reliable partner for the digital transformation of electronic manufacturing enterprises.

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