Solution

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Digital Intelligence Consulting Services Digitalization Of Auto Parts Digitalization Of Injection Molding Industry Digitalization Of Surface Treatment Industry Digitization Of Electronic And Electrical Appliances Automated Production Line

Solution

Digitalization Of Injection Molding Industry

Overall Solution for Digital Factory in Injection Molding Industry (Software and Hard Integrated Library AGV MOM Platform)

Industry Pain Points

  • Inefficient manual production scheduling and lack of standardized processes leading to high defect rates
  • Chaotic mold changeover processes, prolonged downtime, and high reliance on manual labor
  • Reckless management of materials and molds, along with lagging equipment maintenance
  • High labor costs in logistics and quality inspection, coupled with difficulties in quality traceability
  • Solutions

  • Integrate all systems with a MOM platform to build a digital factory that combines software and hardware
  • Intelligent production scheduling + standardized quick mold changeover, reducing changeover time by over 50%
  • Closed-loop control of process parameters + AI vision-based quality inspection, enabling full-batch quality traceability
  • Automated storage (AS/RS) + AGV-based smart logistics, and IoT-connected equipment for predictive maintenance
  • Enhancing the Core Value Proposition of a Digital Factory

    Improvement of Key Business Indicators After Project Implementation

    Improved Quality Inspection Efficiency

    Improved Logistics Efficiency

    Improved Production Scheduling Efficiency

    Reduced Comprehensive Costs

    Increased Equipment OEE

    On-Time Order Delivery Rate

    Full Process Traceability

    30%-50%

    30%-50%

    30%-50%

    15%-25%

    Over 15%

    Over 98%

  • 0%
  • 20%
  • 40%
  • 60%
  • 80%
  • 100%
  • Three core quantitative values can be achieved after the scheme is implemented: 
    Efficiency: quality inspection, logistics and scheduling efficiency are improved by 30%-50%, intelligent scheduling is used to balance the load of the machine and support emergency insertion orders. standardized quick mold change reduces mold change time by more than 50%, greatly reducing downtime losses. 
    Cost reduction: the comprehensive cost of manpower, inventory, mold maintenance and materials will be reduced by 15%-25%, warehouse + AGV will realize unmanned storage and transportation of materials and molds, IoT networking of equipment will realize remote monitoring and predictive maintenance, and on-site manpower will be reduced. 
    Guaranteed delivery: equipment OEE increased by more than 15%, order delivery punctuality rate reached more than 98%, closed-loop control of process parameters combined with AI visual quality inspection instead of manual visual inspection, product defect rate was significantly reduced, and full batch quality traceability was realized.


    This scheme takes the independently developed MOM platform as the core base and integrates APS, MES, WMS, QMS, EAM and IoT systems, with three-dimensional warehouse, AGV unmanned transport, AI visual quality inspection, mold intelligent library and other hardware, to build an integrated digital factory of software and hardware. After the project lands, it will realize the visualization and 100 traceability of the whole production process data, fully meet the requirements of industry compliance and customer inspection, and is suitable for manufacturing enterprises with injection molding as the core process, such as automobiles, household appliances, 3C, medical treatment, precision parts, etc.

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