Solution

Zhejiang Ruihui Intelligent Technology Co., Ltd. is committed to becoming a trusted
partner in the digital and intelligent transformation of China's manufacturing industry.

Digital Intelligence Consulting Services Digitalization Of Auto Parts Digitalization Of Injection Molding Industry Digitalization Of Surface Treatment Industry Digitization Of Electronic And Electrical Appliances Automated Production Line

Solution

Digitalization Of Surface Treatment Industry

Scheme Name: Overall Solution for Digital Factory in Surface Treatment Industry (Soft and Hard Integrated Intelligent Line MOM Platform)

Industry Pain Points

  • Coarse manual production scheduling and low utilization rate of line fixtures
  • High volatility in process parameters, leading to significant paint waste and frequent batch defects
  • Chaotic requisition of hazardous chemicals and paint, resulting in uncontrollable costs
  • Severe energy waste, lack of full-chain traceability, and mounting pressure to comply with environmental regulations
  • Solutions

  • MOM platform integrates multiple systems to achieve seamless hardware and software implementation
  • Real-time monitoring and dynamic deployment of process parameters, combined with AI vision for online defect detection
  • Precision management of paint and chemicals, enabling a closed-loop process and accurate cost calculation
  • APS-powered intelligent scheduling and fixture management, with item-level traceability to meet environmental compliance
  • Enhancing the Core Value Proposition of a Digital Factory

    Improvement of Key Business Indicators After Project Implementation

    Reduced Paint & Chemical Consumption

    Decreased Overall Energy Consumption

    Improved On-Time Delivery Rate

    Traceability & Compliance Rate Achieved

    Reduced Rate of Batch Defects

    Increased Efficiency in Scheduling & Inspection

    Reduced Overall Operational Costs

    15%-20%

    15%

    30%-50%

    40%-60%

    15%-25%

  • 0%
  • 20%
  • 40%
  • 60%
  • 80%
  • 100%
  • Three core quantitative values can be realized after the scheme is implemented: 
    Loss reduction: the loss of paint chemicals is reduced by 15%-20%, the whole process of collecting hazardous chemicals and paint is closed, the consumption is accurately calculated according to the work order, and the comprehensive cost of manpower, hanging tools and materials is simultaneously reduced. 
    Efficiency improvement: the efficiency of line body production, production scheduling and quality inspection has been significantly improved. APS intelligent production scheduling optimizes the line body load, and the order delivery punctuality rate reaches 100. 
    Compliance: batch defects and abnormalities have dropped significantly, comprehensive energy consumption has dropped by 15%, workpieces have been traced one thing and one yard in the whole process, meeting the compliance requirements of environmental protection, hazardous chemicals and customer factory inspection, and the compliance rate of traceability and process has reached 100.


    This scheme takes the independently developed MOM platform as the core, integrates APS, MES, WMS, QMS, IoT systems, and is matched with intelligent line body and AI visual quality inspection and other hardware to realize the integrated landing of software and hardware. The solution can effectively solve the surface treatment industry extensive production, parameter fluctuations, waste of consumables and other pain points, has been in electroplating, anode oxidation, spraying and other scenarios with mature landing capabilities, is a reliable partner for the digital transformation of surface treatment manufacturing enterprises.

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