1. Project startup background

In recent years, the business of Guomi Intelligent Technology Co., Ltd. (referred to as "Guomi Intelligent") is booming. In order to adapt to the rapid development of the enterprise, the transformation and upgrading of the new production workshop and intelligent information management system has become an urgent need for the development of the enterprise.

under this background, the first phase of the 8300 ㎡ assembly workshop of "national secret intelligence" was successfully started. At present, the construction of the overall industrial chain of the factory has been completed, mainly including assembly workshop, post-die casting workshop, electronic workshop and lock cylinder workshop. At the same time, its products have strict requirements for precise production management.

Therefore, Guomi Intelligence urgently needs to deploy and apply intelligent information systems-optimize production management, warehousing and logistics operation processes, and improve the execution accuracy and operation efficiency in the production process.

2."Look-in" Diagnostic Analysis

[Ruihui accurately analyzes the current situation of enterprise production]

With the improvement of the informatization level of enterprise production process, especially the strong support provided by professional information system, national Secret Intelligence can move forward in the direction of lean and intelligent production management.

the current production situation objectively requires the support of advanced production scheduling and scheduling of production units in the factory, real-time monitoring of equipment, multi-library management, logistics control/AGV vehicle integration, bar code + PDA, manufacturing execution system, workshop dispatch/report, electronic billboard LED, CCR central control and other systems. The information of production and operation reaches the ability of data analysis and processing, and can make the management improvement more based and organized.

Before Ruihui's information transformation, the following problems existed in national intelligence:

◆ The production plan is issued on paper, making it difficult to synchronize data.

◆ Logistics requirements and execution processes cannot be effectively coordinated.

◆ The progress data of the execution process is lagging behind, and transparent monitoring, real-time analysis and early warning cannot be achieved.

◆ Because the operation instructions cannot be updated synchronously, the product is defective and the cost is wasted.

◆ No management or full manual registration of the device.

◆Manufacturing resource costs are not controllable.

◆ Want to improve management but lack a complete and reliable statistical basis.

[customer needs after Ruihui diagnosis]

◆ It is necessary to establish an advanced production management information management platform to support the production of parts warehouses and workshops, and the efficient and accurate operation of enterprise operations

◆ It is necessary to establish a planned scheduling system to achieve timely reliability, realize production plan setting, automatic scheduling parameter setting, data result analysis after scheduling, and comprehensively improve scheduling capacity

◆ It is necessary to build a production process traceability platform, realize forward and reverse traceability of production process based on process control

◆ It is necessary to realize information management of production process quality, realize the quality process management and informatization of production process and finished products

◆ It is necessary to improve the real-time monitoring ability of managers on site. Through timely kanban, alarm mechanism and reports, enable managers to make accurate and rapid decisions

◆ It is necessary to automatically distribute materials to the line side according to the on-site production consumption through data connection with the AGV system, and the AGV automatically sends the finished products to the finished products warehouse according to the finished products completion, comprehensively improve the transparency of the flow of materials and finished products and improve the production efficiency

3. project implementation enabling landing

According to the specific needs of national intelligence and the existing objective situation, Ruihui Intelligence has planned the overall production and manufacturing information system of national intelligence, it mainly includes the following aspects:

Based on workshop & product & process, process file integration and configuration can be carried out, joint production planning scheduling provides intelligent guidance for all production lines in the production process

◆ production planning scheduling function based on product production process integration

◆MES production control function

◆ ANDON and WIP quality control traceability function

◆ Equipment production data collection, OEE display

◆ Inventory management function

◆ WMS full logistics pull management function from storage to finished products

◆AGV scheduling function

◆Wireless handheld terminal function PDA

◆Business rule configuration function

◆Report and analysis function

◆ workshop LED production guidance, ANDON call, logistics integration board

◆ CCR central control command large screen

◆Real-time data interaction between WMS and MES

4. Significant performance

After the project system is officially put into production, successfully supported the promotion of the "National Secret Intelligence" production project, which not only realized data collection and processing, but also realized the traceability of material information and the material pull of key materials in the production process.

In terms of products and key important parts, the system is successfully established from the production plan to achieve the goal of the whole process management of production process control and packaging process management.

I believe that in the spirit of customer first and quality service, Ruihui Intelligence will continue to improve its product business line, dedicated to provide customers with a more complete production of intelligent transformation and upgrading services!