Core Product Value
AI-Driven Workshop Quality Inspection Innovation: Ensuring Every Measurement is Precise and Efficient
Focusing on intelligent drawing parsing, seamless tool connectivity, real-time deviation alerts, and a closed-loop quality data system to precisely address the pain points of manual spot-checking on machining shop floors.
(1) Intelligent Drawing Parsing & Millisecond-Level Judgment: 300% Efficiency Boost
Supports direct import of existing JPG/PNG/PDF inspection standard drawings without the need for redrawing. The system automatically extracts key features, standard values, and upper/lower tolerance limits with an accuracy rate of ≥95%, processing a single page in just 3-10 seconds. The system automatically compares measured values against tolerances, displaying OK/NG results in milliseconds via a red/green interface status, and supports audible/visual alarms and buzzer triggers for immediate on-site handling by operators. This reduces the time for a single spot-check from 2-3 minutes to under 30 seconds, effectively eliminating the risk of batch defects.
(2) Plug-and-Play Tools & Data Direct Connection: Zero Data Entry Errors
Compatible with mainstream digital measuring tools on the market, connecting directly via Bluetooth HID, USB, or virtual serial port to calipers, micrometers, height gauges, dial indicators, etc. After one-time pairing, the system automatically recognizes the tool subsequently. Measured values are synchronized to the system interface in real-time with a delay of less than 100 milliseconds, completely eliminating manual handwriting or keyboard entry. This removes human reading and recording errors at the source, ensuring the absolute authenticity and accuracy of quality inspection data, allowing QC data to truly drive process improvement.
(3) Equipment Drift Trend Prediction: Visualized Equipment Health
Breaking the limitations of traditional spot-checking as merely a "post-event judgment" tool, the system performs in-depth analysis based on continuous measurement data to monitor trends in mean drift and range changes in real-time. It can proactively identify the need for equipment calibration and tool wear trends before dimensional tolerances are exceeded, triggering equipment drift warnings. This effectively reduces unplanned downtime and standard calibration frequency, lowering downtime risks and production costs, elevating quality management from "passive interception" to "active prevention" and ensuring stable equipment operation.
(4) SPC Data Foundation & Low-Cost, Rapid Deployment: Supporting Continuous Process Optimization
All measurement results are automatically archived in the database, supporting Cpk analysis and process capability report generation. It provides rich interfaces such as JSON/CSV/XML and REST API/Webhook for seamless integration with existing manufacturing systems like MES/ERP/SPC, building a solid foundation of authentic and traceable quality data. The system has an extremely low deployment threshold, supporting operation on workstation all-in-ones, industrial tablets, and legacy PCs (Windows/Linux). Existing drawings can be used directly without redrawing, and the first station can be deployed and debugged within 30 minutes.